The automatic following and tracking magnetic pump filling machine is a universal filling equipment specially designed for viscous liquids. It adopts magnetic pump filling technology and a following filling structure, and is suitable for precise filling of liquids, daily chemical products, personal care products, chemical agents, and food additives. It combines high-precision measurement with modular design, supporting quick switching between multiple container specifications to meet diverse production needs.
Application Of Automatic Tracking System Magnetic Pump Filling Machine
Food industry: Jam, sauce, condiment, edible oil, honey filling.
Cosmetics industry: Shampoo, conditioner, body wash, cream.
Chemical field: Fish medicine, pesticide, grease, adhesive.
Core Design Features
Magnetic Pump Filling Technology:
1. Zero Leakage Filling: The magnetic pump drive replaces mechanical seals, effectively preventing liquid leakage, protecting operators and machines from the risk of corrosion by chemical additives over long periods of continuous operation. It is particularly suitable for detergent products containing surfactants, fragrances, and chemical additives.
2. Stable Operation and High Filling Accuracy: The magnetic pump operates smoothly with uniform flow, reducing liquid fluctuations, making it ideal for high-precision quantitative filling (such as small-dose pharmaceuticals and high-value chemicals).
3. Strong Adjustability: The filling speed and flow can be flexibly adjusted through variable frequency control or speed regulation to accommodate different container specifications.
4. Clean and Hygienic: The magnetic pump directly draws materials from the material tank for filling, eliminating the piston cylinder part unlike conventional pistons, making it more hygienic and easier to clean.
Linear following and tracking filling structure：
1. Dynamic following filling:
Utilizing a servo motor-driven linear conveyor belt, the filling head accurately follows and positions during the movement of containers, enabling continuous filling at a speed of 30-70 containers per minute (adjustable based on container capacity and liquid viscosity).
2. Quick changeover design:
The height and spacing of the filling heads can be adjusted with a single button, suitable for various containers ranging from 100ml to 2L (bottles, buckets, etc.), with a changeover time of ≤15 minutes.
Intelligent Control System:
1. High-precision measurement: Filling error ≤ ±0.2%, ensuring consistent content in each bottle (e.g., 1000ml ± 2ml).
2. Touchscreen operation: Pre-set formula parameters (volume, speed, batch number), supporting data storage and traceability.
3. Drip-proof and foam-proof: The filling valve is equipped with a vacuum back-suction function to prevent stringing of viscous liquids; the slow-flow nozzle design reduces foam formation and ensures a clean bottle mouth.
Whole Line Capacity Speed
|
Model |
ZTMP-2TK |
ZTMP-4TK |
|
Filling head |
2 |
4 |
|
Capacity(500mL) |
1800 B/H |
3800 B/H |
|
Power |
1KW |
1.5KW |
|
Suitable bottle |
Diameter：Φ40mm--Φ100mm Height：80mm--280mm |
|
|
Filling accurate |
≤1000ml：+ -2ml 1000-5000ml:≤±0.2% |
|
|
Filling range |
50ml--5000ml |
|
|
Filling System |
Magnetic pump and Siemens Control |
|
|
Air pressure |
0.6Mpa |
|
|
Power supply |
AC 220V/380V,50/60Hz |
|
Containers and Specifications (50mL-5000mL)
Details Pictures Of Fully Automatic Magnetic Pump Filling Machine
Technical Advantages Of The Magnetic Pump Filling Machine
1. Wide Adaptability Suitable for medium to high viscosity liquids (such as peanut butter, shampoo, and conditioner) and foaming media (such as detergents and cleaning gels). By changing the nozzle type (flat, fan-shaped, or needle-shaped), it can adapt to liquids of different flow properties.
2. Easy Cleaning and Maintenance Quick disassembly structure:
The pipeline and pump body are modularly designed to support quick disassembly and cleaning, preventing cross-contamination between different batches of products.
CIP cleaning interface: An in-place cleaning system can be optionally equipped to automatically rinse residual liquids, meeting the hygiene standards of the daily chemical industry.
3. Stability and Durability Magnetic pumps reduce mechanical wear, with a core component lifespan of ≥5 years under normal operating conditions. The conveyor belt is driven by a servo motor, with positioning accuracy of ±0.1mm, ensuring no deviation during long-term operation.
Equipment Value Of The Automatic Following And Tracing Magnetic Pump Filling Machine
- Production Safety: The leak-proof design prevents chemical liquids from coming into contact with personnel and reduces the risk of environmental pollution in the workshop.
- Cost Control: High-precision filling reduces material waste, and its high versatility allows one machine to handle multiple bottle types, thereby lowering costs.
- Quality Assurance: Stable filling avoids residue at the bottle mouth, enhancing the packaging aesthetics and brand image.
- Flexible Production: Quick bottle type and capacity switching meet the market demand for small batch and multiple varieties.
The automatic following and tracing magnetic pump filling machine, with its core features of versatility, high precision and strong adaptability, offers a safe and efficient filling solution for viscous liquids. Its modular design, intelligent control system and durable structure enable seamless transitions between small-batch, multi-variety production and large-scale continuous production, making it an ideal choice for enhancing the level of production automation.
Hot Tags: automatic tracking system magnetic pump filling machine, China automatic tracking system magnetic pump filling machine manufacturers, suppliers, factory, Automatic Drum Gallons Net Weight Filling Machine, Automatic Linear Magnetic Pump Filling Machine, automatic rotary cup filling and sealing machine, Automatic Tracking System Magnetic Pump Filling Machine, Lobe Pump Filling Machine, net weight liquid filling machine
