Fully Automatic Collaborative Palletilizer

Fully Automatic Collaborative Palletilizer
Details:
The robot palletizer can be used in many production line, providing intelligent, mechanization for production site. It is a palletising logistic system which can be used in the industries of beer, water, soft drink, milk, beverage and foodstuff etc. It is widely used for carton, plastic crate, bottle, bag, barrel, shrink wrapped product and can etc.
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Description
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Product Application

 

The robot palletizer can be used in many production line, providing intelligent, mechanization for production site. It is a palletising logistic system which can be used in the industries of beer, water, soft drink, milk, beverage and foodstuff etc. It is widely used for carton, plastic crate, bottle, bag, barrel, shrink wrapped product and can etc.

 

Main Features: 

This machine is suitable for oil, beverage, food, beer, plastic, air-conditioning and other production companies. It palletized of finished cartons, bags, cans, boxes, bottles and boxes. A very simple structure, easy maintenance and repair; few main constituent parts, small parts, so maintenance costs low; robotic palletizer can be installed in a narrow space, you can effectively use; Full Control can operate on that screen, the operation is very simple. All-weather operations, the machine can replace of labor working. So it can save hundreds of thousands of human resources costs, reaching shedding workers! Scope: corrugated boxes, plastic boxes, barrel packaging, pouch-like packaging.

 

★Adopts touch-screen operation, the production rate can be displayed, the cause and location of the high degree of automation. Adopts PLC programmable to sort stacking cartons, pallet supply and discharge procedures can be programmed into the control.

★Security door, cover with electrical sensing , when the cover door is opened, the machine stops, so it can be with the protection of personnel.

★Adjustment of stacking convenience, simple and can be performed on the touch screen. Stacking stable, efficient and can greatly save manpower.

★Carton supply system uses brake motor control, to ensure delivery by the default location cartons.

★Large storage capacity of the pallet, which can accommodate 12 to 15 empty pallets, Automatic supply of pallets.

★Replacement parts can be completed without changing the stacking components.

 

About Robot

 

1) Workstation composition

1 Collaborative robot
2 Electric box control cabinet
3 Column lifting axis
4 Base + cardboard positioning
5 End effector
6 Operating system

2) Workstation workflow

Preparation → Palletizing mode setting → Palletizing A → Palletizing B → Complete

 

3) Advantages:

Safety and stability

(1) Ability to work directly with humans without the need for safety fences for isolation, with high reliability and safety;

(2) Supports 10-level collision detection and sensor safety detection;

(3) Provides 16 safety I/O interfaces, and will not lose safety functions in the event of a single failure;

(4) The terminal will not fall when power is off, and the product is safe and stable;

 

Flexible deployment

(1) Integrated design, light and flexible, small footprint;

(2) New task settings for workstation deployment are simple and fast, with high efficiency;

 

Simple programming

(1) You can master the programming method in half an hour and complete simple programming in one hour;

(2) Visual programming is simple and efficient, and you can easily operate the robot without being proficient in programming languages;

 

Flexible production

Quick switching of multiple functional scenarios, flexible production can be achieved through human-machine collaboration, dual-machine collaboration, multi-machine collaboration, etc.;

 

Wide application

Widely used in food, medicine, 3C, daily chemicals, e-commerce and other industries.

 

Specification

 

Maximum stacking height*

The maximum stacking height of the lifting machine is 2100mm (including pallet); generally up to 1600mm (including pallet)

Maximum pallet size*

1200mm×1200mm (customized)

Stackable box size*

L (260-600) mm*W (200-600) mm*H (150-500) mm

Maximum permissible load

45kg

Maximum stacking speed

Up to 6 boxes per minute

Working radius

Maximum working radius 1700mm

Safety features

Optional: safety grating, safety fence, safety sensor carpet

IP rating

Robot arm IP54, gripper and other accessories are all IP32-compliant

Interface

Supports multiple safety inputs and outputs, including emergency stop, safety protection, administrator mode, factory setting mode

Safety features

Emergency stop function, reserved external safety interface (can be controlled through I/O interface)

Indicator status

When powered on normally, the indicator light is always green; when powered off, the indicator light is off

*Maximum stack height refers to the use of the arm in a single box stack in the vicinity

Using the maximum pallet size (1200mm×1200mm), it can generally reach 1600mm. The size of the box and the placement and gripper may affect the actual stack height

*The maximum load of the robot arm itself is 45kg

 

Product Composition

 

Main components

Collaborative robot

Operation and control system

Electronic control components

Teach pendant and cables

WSC collaborative robot V4 control system software package

Frame components

End effector

Convenient mobile fixed base

Seventh axis lifting column module and drag chain

Pallet detection sensor and indicator light

Main components

Jig, suction cup

Pneumatic group: air treatment group, solenoid valve, air pipe at the end of the tool

 

Parameters

 

Driver

WARSONCO

Servo motor

WARSONCO

Controller

KEBA

Reducer

LAIFUAL

Switching power supply

MEAN WELL

Air source

0.5-0.8Mpa (vacuum generator)

Air consumption

350-450nl/min

Power supply

220VAC 50Hz ± 10%

Maximum power consumption

5KW

Total weight

≈350kg

Carton size

According to user requirements

Stacking method

According to user requirements

 

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