Automatic Following and Tracking Capping Machine

Automatic Following and Tracking Capping Machine
Details:
Jiangsu Zhongtai Packing Machinery Co., Ltd specializes in manufacturing customized automatic capping machines, offering OEM/ODM solutions tailored to your production needs. We provide 24/7 technical support along with 1-year warranty and free spare parts supply, helping global clients achieve faster ROI and scalable production capabilities.
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Description
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The double-head following and tracking capping machine is an automated capping device specially designed for high-speed assembly lines. It is suitable for capping operations of various bottled products in industries such as food, medicine, cosmetics, and daily chemical products. By adopting dual-station synchronous following technology and integrating intelligent grasping and capping control, it significantly enhances production efficiency and capping accuracy. It is an ideal choice for modern production lines to improve quality, reduce costs, and increase efficiency.

 

Suitable for Filling

 

Food industry: Capping and sealing of condiments, sauce bottles

Pharmaceutical industry: Capping of medicine bottles, fish medicine, pesticides

Cosmetics and daily chemicals: Precision capping of fabric softeners, cleaners, detergents, lotion bottles

Industrial packaging: Leak-proof sealing of lubricating oil, chemical containers,

 

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Core Design Features

 

1. Double station synchronous operation, double efficiency:
Equipped with two independent capping heads, it can simultaneously perform capping operations on two bottles of products. The production speed can reach 40-80 bottles per minute (the specific speed can be customized), which is more than 100% higher than that of traditional single-head equipment, meeting the demand for large-scale continuous production.

 

2. Intelligent following and grasping, precise positioning:
Equipped with a high-precision visual recognition system or photoelectric sensors, it can track the position of the bottle body on the conveyor belt in real time, dynamically adjust the grasping angle and height, and be compatible with various bottle shapes such as round, square, and irregular ones. There is no need to frequently change the fixtures, making it more convenient to switch specifications.

 

3. Adaptive Cap Torque Control:
Equipped with servo motor drive, the torque is precisely adjustable. Combined with a flexible pressure feedback system, it ensures consistent tightness of the caps, preventing damage to the bottle caps or poor sealing. The yield rate can reach up to 99.8%.

 

4. Human-machine interaction, convenient operation:
A 7-inch color touch screen integrated control interface is provided, supporting one-click parameter setting, real-time production data monitoring and self-diagnosis of faults. It offers both "automatic/manual" modes, making debugging and maintenance simpler.

 

5. Modular design with strong compatibility:
It can be seamlessly integrated with filling machines, labeling machines, packaging machines and other equipment, supports customized interfaces and functional expansion (such as vacuum suction, air displacement and other special processes), and is compatible with various cap specifications ranging from 200ml to 1L and 1L to 5L.
 

Whole Line Capacity Speed

 

Model

FXG-2

Filling head

Two Head

Capacity(500mL)

4000BPH

Suitable bottle

Diameter:Φ20-150mm Height:50-350mm

Filling accurate

99.8%

Filling range

200ml--5000ml

Filling System

Schneider/Siemens Control

Air pressure

0.6-0.8MPa

Power supply

380V/50Hz

Containers and Specifications (200mL-5000mL)

 

Details Pictures 

 

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Value Proposition-Automatic Linear Magnetic Pump Filling Machine

 

  • Cost reduction: Labor saving: replace 4-6 workers and reduce long-term operating costs.
  • Quality and efficiency: Reduce failures caused by human factors, effectively avoid equipment downtime and other problems, and improve production efficiency.
  • Flexible production: Quick material change function, support small batch, multi-variety orders, flexible response.

 

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